The customer is an authorized core distributor and channel service provider for DJI, specializing in retail, e-commerce delivery and offline distribution of DJI consumer and industrial entry-level drones. Covering online platforms, offline stores and government procurement, the business features large shipment volume and frequent delivery. Main products include DJI Mini, Air and other lightweight drone models, which are equipped with high-precision lenses, gimbals and sensors. These sophisticated devices require extremely high standards for transportation protection, portability and packaging appearance. Traditional packaging can no longer match the high-end brand positioning and user experience, calling for high-protection, lightweight and reusable professional packaging solutions.

The original EPS foam and paper packaging had obvious defects. Insufficient cushioning and compression resistance easily caused extrusion deformation and vibration damage during long-distance transportation and sorting, resulting in gimbal deviation, lens scratches and shell wear, leading to high return rates and high after-sales costs. Traditional packaging is bulky and heavy, inconvenient for outdoor carrying and daily storage. EPS is fragile and dusty, while paper boxes are prone to moisture damage, both disposable and costly in long-term procurement. In addition, poor weather resistance causes aging and failure in harsh environments, and the rough packaging appearance downgrades the premium brand image and user experience.

According to the customer’s high-frequency shipment and portable usage demands, Fumei New Materials provides a custom integrated EPP packaging solution for DJI drones. Featuring a unique closed-cell structure, EPP material delivers excellent shock absorption and impact resistance, fully protecting precision drone components from collision and extrusion damage. The ultra-low-density lightweight design greatly reduces packaging volume and weight, improving portability for outdoor shooting and daily storage. With high compression resilience, wear resistance and no chipping, EPP packaging is reusable and effectively reduces material waste. It also features outstanding moisture-proof, dust-proof and weather-resistant performance, stably working within -40℃ to 130℃. Eco-friendly, odorless and recyclable, the customized EPP packaging perfectly balances safety, practicability and high-end brand aesthetics.

The customized integrally molded EPP packaging box for DJI drones is made of high-quality EPP foam materials with seamless integrated molding and stable structure. Custom internal grooves perfectly fit the drone body, remote controller, batteries and propellers without shaking or friction. The product features four core advantages: superior shockproof and compression resistance to avoid transportation damage; ultra-lightweight and compact size for easy carrying and storage; durable and reusable performance with anti-aging and anti-deformation capacity; eco-friendly, odorless, moisture-proof and weather-resistant properties, fully meeting high-standard storage, transportation and terminal usage requirements of high-end drones.

After fully replacing traditional packaging with Fumei EPP boxes, the customer achieved comprehensive optimization in protection, user experience and cost control. The product damage and return rate decreased by more than 50%, greatly reducing after-sales maintenance and replacement costs. The lightweight and delicate packaging significantly improves portability and end-user satisfaction. The reusable EPP structure eliminates disposable packaging waste and effectively lowers long-term procurement costs. Meanwhile, the high-grade and neat packaging appearance highly matches DJI’s premium technological positioning, enhancing product competitiveness and brand reputation. The customer finally realized a win-win effect of safer protection, better experience, lower cost and higher brand value.